Journal Description
Journal of Composites Science
Journal of Composites Science
is an international, peer-reviewed, open access journal on the science and technology of composites published monthly online by MDPI.
- Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
- High Visibility: indexed within Scopus, ESCI (Web of Science), Inspec, CAPlus / SciFinder, and other databases.
- Journal Rank: CiteScore - Q2 (Engineering (miscellaneous))
- Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 14.7 days after submission; acceptance to publication is undertaken in 2.9 days (median values for papers published in this journal in the second half of 2023).
- Recognition of Reviewers: reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in any MDPI journal, in appreciation of the work done.
Impact Factor:
3.3 (2022);
5-Year Impact Factor:
3.5 (2022)
Latest Articles
The Computational Investigation of the Mechanical Response of a Bioinspired Nacre-like Nanocomposite under Three-Point Bending
J. Compos. Sci. 2024, 8(5), 173; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050173 - 07 May 2024
Abstract
Natural biological nanocomposites, like nacre, demonstrate extraordinary fracture toughness, surpassing their base materials, attributed to their intricate staggered hierarchical architectures integrating hard and soft phases. The enhancement of toughness in these composites is often linked to the crack-deflection mechanism. Leveraging the core design
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Natural biological nanocomposites, like nacre, demonstrate extraordinary fracture toughness, surpassing their base materials, attributed to their intricate staggered hierarchical architectures integrating hard and soft phases. The enhancement of toughness in these composites is often linked to the crack-deflection mechanism. Leveraging the core design principles that enhance durability, resilience, and robustness in organic materials, this paper describes the use of computational modeling and simulation to perform a three-point bending test on a 3D staggered nanocomposite intentionally crafted to mimic the detailed microstructure of nacre. We adopted a previously proposed interfacial zone model that conceptualizes the “relatively soft” layer as an interface between the “hard” mineral tablets and the microstructure’s interlayer spaces to examine how the microstructure and interface characteristics affect the mechanical responses and failure mechanisms. By comparing the model’s predictions with experimental data on natural nacre, the simulations unveil the mechanisms of tablet separation through adjacent layer sliding and crack deflection across interfacial zones. This study offers a robust numerical method for investigating the fracture toughening mechanisms and damage evolution and contributes to a deeper understanding of the complex interplays within biomimetic materials.
Full article
(This article belongs to the Special Issue Manufacturing, Characterization and Biomedical Applications of Advanced Micro/Nanocomposites)
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Open AccessReview
Quality of Life of Dialysis Patients: Exploring the Influence of Membrane Hemocompatibility and Dialysis Practices on Psychosocial and Physical Symptoms
by
Victoria Doan, Ahmed Shoker and Amira Abdelrasoul
J. Compos. Sci. 2024, 8(5), 172; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050172 - 07 May 2024
Abstract
Hemodialysis (HD) is a life-sustaining membrane-based therapy that is essential for managing kidney failure. However, it can have significant physical and psychological effects on patients due to chronic or acute consequences related to membrane bioincompatibility. End-stage renal disease (ESRD) patients on hemodialysis have
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Hemodialysis (HD) is a life-sustaining membrane-based therapy that is essential for managing kidney failure. However, it can have significant physical and psychological effects on patients due to chronic or acute consequences related to membrane bioincompatibility. End-stage renal disease (ESRD) patients on hemodialysis have a high incidence of psychiatric illness, particularly depression and anxiety disorders, and poor quality of life has been observed. Dialysis can also lead to physical symptoms of its own, such as fatigue, loss of appetite, anemia, low blood pressure, and fluid overload, in addition to the symptoms associated with kidney failure. Therefore, this critical review aims to comprehensively understand the impact of dialysis membrane bioincompatibility and the use of varying molecular weight cut-off membranes on the physical and psychological symptoms experienced by dialysis patients. We analyzed the latest research on the correlation between major inflammatory biomarkers released in patients’ blood due to membrane incompatibility, as well as the critical influence of low levels of hemoglobin and vital proteins such as human serum albumin due to the use of high-cut-off membranes and correlated these factors with the physical and psychological symptoms experienced by dialysis patients. Furthermore, our study aims to provide valuable insights into the impact of dialysis on critical symptoms, higher hospitalization rates, and the quality of life of First Nations, as well as child and youth dialysis patients, in addition to diabetic dialysis patients. Our goal is to identify potential interventions aiming to optimize the dialysis membrane and minimize its negative effects on patients, ultimately improving their well-being and long-term outcomes.
Full article
(This article belongs to the Section Biocomposites)
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Open AccessArticle
Thermomechanical Responses and Energy Conversion Efficiency of a Hybrid Thermoelectric–Piezoelectric Layered Structure
by
Zhihe Jin and Jiashi Yang
J. Compos. Sci. 2024, 8(5), 171; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050171 - 06 May 2024
Abstract
This paper develops a thermoelectric (TE)–piezoelectric (PE) hybrid structure with the PE layer acting as both a support membrane and a sensor for the TE film for microelectronics applications. The TE and PE layers are assumed to be perfectly bonded mechanically and thermally
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This paper develops a thermoelectric (TE)–piezoelectric (PE) hybrid structure with the PE layer acting as both a support membrane and a sensor for the TE film for microelectronics applications. The TE and PE layers are assumed to be perfectly bonded mechanically and thermally but electrically shielded and insulated with each other. The thermo-electro-mechanical responses of the hybrid bilayer under the TE generator operation conditions are obtained, and the influence of the PE layer on the TE energy conversion efficiency is investigated. The numerical results for a Bi2Te3/PZT-5H bilayer structure show that large compressive stresses develop in both the PE and TE layers. With a decrease in the PE layer thickness, the magnitude of the maximum compressive stress in the PE layer increases whereas the maximum magnitude of the stress in the TE layer decreases. The numerical result of the TE energy conversion efficiency shows that increasing the PE layer thickness leads to lower energy conversion efficiencies. A nearly 40% reduction in the peak efficiency is observed with a PE layer of the same thickness as that of the TE layer. These results suggest that design of TE films with supporting/sensing membranes must consider both aspects of energy conversion efficiency and the thermomechanical reliability of both the TE and PE layers.
Full article
(This article belongs to the Special Issue Theoretical and Computational Investigation on Composite Materials)
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Open AccessArticle
Chemical and Thermal Analysis of Fly Ash-Reinforced Aluminum Matrix Composites (AMCs)
by
Siti Syazwani Nordin, Ervina Efzan Mhd Noor and Palanisamy Chockalingam
J. Compos. Sci. 2024, 8(5), 170; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050170 - 02 May 2024
Abstract
Fly ash has been utilized as a reinforcing material in the production of aluminum matrix composites, and in this investigation, Al-Si (LM6) fly ash composites were fabricated using the compocasting method. Various compositions of fly ash were incorporated into the samples (4, 5
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Fly ash has been utilized as a reinforcing material in the production of aluminum matrix composites, and in this investigation, Al-Si (LM6) fly ash composites were fabricated using the compocasting method. Various compositions of fly ash were incorporated into the samples (4, 5 and 6 wt%), and the preparation temperature ranged from 560 to 800 °C. This study investigated the thermal (CTE and DTA) and chemical properties (XRD) of fly ash reinforcement and the aluminum melt in the composites. The results revealed that composites with 5 wt% of fly ash exhibited the lowest CTE value compared to those with 4 and 6 wt%. This observation was corroborated by XRD analysis, indicating a reaction between the fly ash particles and the aluminum melt. However, the DTA analysis did not find a significant impact of the addition of fly ash on the melting temperature of the prepared composites. In contrast, this study identified and investigated the existence of reaction effects between the fly ash particles and the aluminum melt.
Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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Open AccessArticle
A Mechanical Model for Stress Relaxation of Polylactic Acid/Thermoplastic Polyurethane Blends
by
Yi-Sheng Jhao, Hao Ouyang, Chien-Chao Huang, Fuqian Yang and Sanboh Lee
J. Compos. Sci. 2024, 8(5), 169; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050169 - 01 May 2024
Abstract
Polylactic acid (PLA) is considered a promising biodegradable polymer alternative. Due to its high brittleness, composite materials made by melt blending thermoplastic polyurethane (TPU) with PLA can enhance the toughness of PLA. To understand the forced aging caused by stress relaxation in polymer
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Polylactic acid (PLA) is considered a promising biodegradable polymer alternative. Due to its high brittleness, composite materials made by melt blending thermoplastic polyurethane (TPU) with PLA can enhance the toughness of PLA. To understand the forced aging caused by stress relaxation in polymer materials, this study explains the stress relaxation experiments of PLA/TPU blends with different mass ratios under applied strain through mechanical model simulations. The Kelvin representation of the standard linear solid model (SLSM) is used to analyze the stress relaxation data of TPU/PLA blends, successfully explaining that the Young’s moduli (E1 and E2) of springs decrease with increasing temperature and TPU content. The viscosity coefficient of the PLA/TPU blends decreases with increasing temperature, and its reciprocal follows the Arrhenius law. For TPU/PLA blends with increased concentration of TPU, the activation energy for stress relaxation shows a linear decrease, confirmed by the glass transition point measured by DMA, indicating that it does not involve chemical reactions.
Full article
(This article belongs to the Special Issue Progress in Polymer Composites, Volume III)
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Open AccessArticle
Advanced Integration of Microwave Kiln Technology in Enhancing the Lost-Wax Glass Casting Process: A Study on Methodological Innovations and Practical Implications
by
Shu-Chen Cheng, Ming-Shan Kao and Jiunn-Jer Hwang
J. Compos. Sci. 2024, 8(5), 168; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050168 - 01 May 2024
Abstract
Lost-wax glass casting, an esteemed yet technically demanding art form, traditionally relies on specialized, costly kiln equipment, presenting significant barriers to artists regarding equipment affordability, energy efficiency, and the technical mastery required for temperature control. Therefore, this study introduces an innovative approach by
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Lost-wax glass casting, an esteemed yet technically demanding art form, traditionally relies on specialized, costly kiln equipment, presenting significant barriers to artists regarding equipment affordability, energy efficiency, and the technical mastery required for temperature control. Therefore, this study introduces an innovative approach by integrating a microwave kiln with standard household microwave ovens, thus facilitating the lost-wax glass casting process. This methodological adaptation allows artists to employ readily available home appliances for glass creation, significantly reducing the process’s cost and complexity. Our experimental investigations reveal that, by using a 500W household microwave oven for heating, the silicon carbide (SiC) in microwave kilns can efficiently absorb microwave energy, allowing the kilns to reach temperatures exceeding 700 °C, a critical threshold for casting glass softening. We further demonstrate that by adjusting the number of heating cycles, producing high-quality, three-dimensional(3D) glass artworks is feasible, even for large-scale projects. In addition, the microwave kiln can be used as an effective cooling tool to uniformly cool the formed casting glass. This study presents a possible alternative to conventional kiln technology and marks a paradigm shift in glassmaking, offering a more accessible and sustainable avenue for artists and practitioners.
Full article
(This article belongs to the Special Issue Functional Composites: Fabrication and Application)
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Open AccessArticle
Examining Mechanical Property Differences in Concrete with Natural and Synthetic Fiber Additives
by
Walid Fouad Edris, Samy Elbialy, Ayman El-Zohairy, Ashraf Mohamed Soliman, Shymaa M. M. Shawky, Tarek Ibrahim Selouma and Abd Al-Kader A. Al Sayed
J. Compos. Sci. 2024, 8(5), 167; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050167 - 30 Apr 2024
Abstract
The rapid growth of Natural Fiber Laminate (NFL) innovation is a direct response to environmental challenges, positioning these materials as superior alternatives to synthetic fiber composites. This paper delved into the outcomes of an extensive experimental study investigating the influence of sisal fiber
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The rapid growth of Natural Fiber Laminate (NFL) innovation is a direct response to environmental challenges, positioning these materials as superior alternatives to synthetic fiber composites. This paper delved into the outcomes of an extensive experimental study investigating the influence of sisal fiber (SLF), banana fiber (BF), and glass fiber (GF) on the mechanical and microstructural characteristics of concrete. The water absorption curves were established for sisal fiber concrete (SLFC), banana fiber concrete (BFC), and glass fiber concrete (GFC). Furthermore, Scanning Electron Microscope (SEM) observations were conducted to perform microanalysis and failure analysis of the tested specimens. The results revealed significant improvements in the concrete containing fibers compared to its counterpart in fiber-free concrete. For mixtures with a water-to-binder (W/B) ratio of 0.3, the most optimal mix (GF-30-135) showed improvements in compressive strength, flexural strength, and splitting tensile strengths by 4.13%, 8.93%, and 10.10%, respectively. On the other hand, for W/B of 0.4, mix GF-30-135 showed improvements of 5.05%, 8.55%, and 11.60%, respectively. Furthermore, as the fiber content increased, microscopic analyses revealed a weakening of the bond between the fibers and the rest of the matrix, contributing to the deterioration of the mechanical properties.
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(This article belongs to the Section Fiber Composites)
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Open AccessEditorial
Editorial for the Special Issue on Multidisciplinary Composites
by
Swadesh Kumar Singh, Suresh Kumar Tummala, Satyanarayana Kosaraju and Julfikar Haider
J. Compos. Sci. 2024, 8(5), 166; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050166 - 30 Apr 2024
Abstract
The remarkable blend of features that advanced composites can provide, such as high stiffness, good strength-to-weight ratio, good corrosion resistance, design freedom, and product variety, has expanded their applicability [...]
Full article
(This article belongs to the Special Issue Multidisciplinary Composites)
Open AccessArticle
Acid-Free Processing of Phosphorite Ore Fines into Composite Fertilizers Using the Mechanochemical Activation Method
by
Kamshat Bazhirova, Kurmanbek Zhantasov, Tynlybek Bazhirov, Alexandr Kolesnikov, Zarina Toltebaeva and Nurlybek Bazhirov
J. Compos. Sci. 2024, 8(5), 165; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050165 - 29 Apr 2024
Abstract
The relevance of involving substandard raw materials for the production of composite phosphorus-containing fertilizer production is significant due to the problem of providing food products for the growing population of the Earth. The main raw materials for phosphorus and composite phosphorus-containing fertilizer production
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The relevance of involving substandard raw materials for the production of composite phosphorus-containing fertilizer production is significant due to the problem of providing food products for the growing population of the Earth. The main raw materials for phosphorus and composite phosphorus-containing fertilizer production are natural phosphate ores—phosphorites. However, in the process of mining and crushing, ~55–60% phosphorite ore fines are formed—a fraction of less than 10 mm, which is unsuitable for traditional processing into composite phosphorus-containing fertilizers. This article presents the results of physicochemical studies of the substandard fine fraction of phosphorite ore and the results of the studies of the possibility of their direct processing into phosphorus and composition of phosphorus-containing fertilizers using methods of mechanical and mechanochemical activation in the “Activator 4” planetary mill. The findings of the studies performed confirm the rather high efficiency of phosphorite ore fines’ mechanical activation and phosphorite-containing mixtures’ mechanochemical activation, which make it possible to significantly increase the content of assimilable phosphorus pentoxide P2O5 in composite phosphorus-containing fertilizers. The proposed innovative technology has fundamental differences from existing technologies, since the mechanochemical activation of a mixture of phosphorite ore fines and functional components will allow for direct acid-free and waste-free processing into phosphorus and composite phosphorus-containing mineral fertilizers.
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(This article belongs to the Section Composites Manufacturing and Processing)
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Open AccessArticle
Ultrasonic-Assisted Electrodeposition of Mn-Doped NiCo2O4 for Enhanced Photodegradation of Methyl Red, Hydrogen Production, and Supercapacitor Applications
by
Kuan-Ching Lee, Timm Joyce Tiong, Guan-Ting Pan, Thomas Chung-Kuang Yang, Kasimayan Uma, Zong-Liang Tseng, Aleksandar N. Nikoloski and Chao-Ming Huang
J. Compos. Sci. 2024, 8(5), 164; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050164 - 29 Apr 2024
Abstract
This paper presents a novel ultrasonic-assisted electrodeposition process of Mn-doped NiCo2O4 onto a commercial nickel foam in a neutral electroplating bath (pH = 7.0) under an ultrasonic power of 1.2 V and 100 W. Different sample properties were studied based
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This paper presents a novel ultrasonic-assisted electrodeposition process of Mn-doped NiCo2O4 onto a commercial nickel foam in a neutral electroplating bath (pH = 7.0) under an ultrasonic power of 1.2 V and 100 W. Different sample properties were studied based on their crystallinity through X-ray diffraction (XRD), morphology was studied through scanning electron microscopy (SEM), and photodegradation was studied through ultraviolet–visible (UV–Vis) spectrophotometry. Based on the XRD results, the dominant crystallite phase obtained was shown to be a pure single NiCo2O4 phase. The optical properties of the photocatalytic film showed a range of energy band gaps between 1.72 and 1.73 eV from the absorption spectrum. The surface hydroxyl groups on the catalytic surface of the Mn-doped NiCo2O4 thin films showed significant improvements in removing methyl red via photodegradation, achieving 88% degradation in 60 min, which was approximately 1.6 times higher than that of pure NiCo2O4 thin films. The maximum hydrogen rate of the composite films under 100 mW/cm2 illumination was 38 μmol/cm2 with a +3.5 V external potential. The electrochemical performance test also showed a high capacity retention rate (96% after 5000 charge–discharge cycles), high capacity (260 Fg−1), and low intrinsic resistance (0.8 Ω). This work concludes that the Mn-doped NiCo2O4 hybrid with oxygen-poor conditions (oxygen vacancies) is a promising composite electrode candidate for methyl red removal, hydrogen evolution, and high-performance hybrid supercapacitor applications.
Full article
(This article belongs to the Special Issue Nanocomposites for Supercapacitor Application)
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Open AccessArticle
Effect of Chitin Nanocrystal Deacetylation on a Nature-Mimicking Interface in Carbon Fiber Composites
by
Abdellatif M. Abdel-Mohsen, Rasha M. Abdel-Rahman, Lukáš Kalina, Vishakha Vishakha, Ludmila Kaprálková, Pavel Němeček, Josef Jančář and Ivan Kelnar
J. Compos. Sci. 2024, 8(5), 163; https://doi.org/10.3390/jcs8050163 - 26 Apr 2024
Abstract
The formation of a rigid, tough interface based on a nacre-like structure in carbon fiber (CF) composites is a promising way to eliminate low delamination resistance. An effective method of coating CFs is electrophoretic deposition (EPD), which, in the case of dissimilar components
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The formation of a rigid, tough interface based on a nacre-like structure in carbon fiber (CF) composites is a promising way to eliminate low delamination resistance. An effective method of coating CFs is electrophoretic deposition (EPD), which, in the case of dissimilar components like graphene oxide (GO) and polymeric glue, usually requires chemical bonding/strong interactions. In this work, we focus on chitin nanocrystals (ChNCs), leading to an excellent mechanical performance of artificial nacre, where favorable interactions and bonding with GO are controlled by degrees of deacetylation (5, 15, and 30%). We prepared coatings based on GO/ChNC adducts with 95/5, 90/10, 50/50, and 25/75 ratios using optimized EPD conditions (pH, concentration, voltage, and time). The prepared materials were characterized using FTIR, TEM, XPS, SEM, DLS, and XRD. SEM evaluation indicates the formation of a homogeneous interlayer, which has a fair potential for chemical bonding with the epoxy matrix. Short-beam testing of epoxy matrix composites indicates that the coating does not decrease stiffness and has a relatively low dependence on composition. Therefore, all coatings are promising for a detailed study of delamination resistance using laminate samples. Moreover, facile EPD from the water solution/suspension has a fair potential for industrial applications.
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(This article belongs to the Special Issue Carbon Fiber Composites, Volume III)
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Open AccessCommunication
Microfluidic Synthesis and Properties of Thermoresponsive Hydrogel Core–Shell Particles
by
Klaus-Peter Kronfeld, Johann Michael Köhler and Thomas Ellinger
J. Compos. Sci. 2024, 8(5), 162; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050162 - 26 Apr 2024
Abstract
An approach is demonstrated for the generation of swellable core–shell particles in the sub-millimeter range using a one-step microfluidic method. Particles are made of an agarose gel core and a shell consisting of hydrogel based on crosslinked poly-(N-isopropylacrylamide) (PNIPAM). Solidification of the core
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An approach is demonstrated for the generation of swellable core–shell particles in the sub-millimeter range using a one-step microfluidic method. Particles are made of an agarose gel core and a shell consisting of hydrogel based on crosslinked poly-(N-isopropylacrylamide) (PNIPAM). Solidification of the core was achieved by cooling below the sol–gel temperature, while the shell was cured by photoinitiated co-polymerization. The shell of the particles is reversibly thermoresponsive; it contracts upon heating, releasing water, and becomes hydrophobic. The transition temperature as well as the stability of the particles are mainly affected by the shell monomer composition, while they are less affected by the type of the core material. Such composite particles remain swellable after drying.
Full article
(This article belongs to the Special Issue Multiscale Composite Materials Characterization—Manufacturing, Testing and Structural Integrity Analysis, Volume II)
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Open AccessReview
A Review of Biomass Wood Ash in Alkali-Activated Materials: Treatment, Application, and Outlook
by
Yiying Du, Ina Pundienė, Jolanta Pranckevičienė, Modestas Kligys, Giedrius Girskas and Aleksandrs Korjakins
J. Compos. Sci. 2024, 8(5), 161; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050161 - 25 Apr 2024
Abstract
The utilisation of Portland cement has aroused tremendous concerns owing to its production exerting a lot of pressure on the environment. Alternative eco-binders have been developed to replace it, among which alkali-activated materials (AAMs) have drawn great attention, especially due to the possibility
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The utilisation of Portland cement has aroused tremendous concerns owing to its production exerting a lot of pressure on the environment. Alternative eco-binders have been developed to replace it, among which alkali-activated materials (AAMs) have drawn great attention, especially due to the possibility of encompassing industrial and agricultural waste, which significantly improves the sustainability and cost-efficiency of the material. Biomass wood ash (BWA) is a by-product generated from power plants and, along with the advocation for biomass fuel as a renewable energy resource, there have been increasing applications of BWA in building and construction materials. This review examines the use of BWA as a precursor source in AAMs. Due to its low chemical and hydraulic reactivity, more active binary precursors are usually introduced to guarantee mechanical properties. Whereas the increment of BWA content can have a negative influence on material strength development, it is still a promising and feasible material, and new approaches should be developed to improve the effectiveness of its utilisation. Currently, study of BWA-based AAMs is still in the beginning stages and more research is needed to investigate the effects of BWA characteristics on the property evolution of AAMs, focusing on the durability and analysis of eco-efficiency. Overall, this review provides a comprehensive overview of the characterisation of BWA and its potential applications in AAMs, and meanwhile, based on the analysis of present research trends, proposes some prospective directions for future research.
Full article
(This article belongs to the Special Issue Sustainable Biocomposites, Volume II)
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Open AccessReview
Hot-Dip Galvanizing Process and the Influence of Metallic Elements on Composite Coatings
by
Qi Liu, Yuqing Cao, Shuai Chen, Xinye Xu, Mutian Yao, Jie Fang, Kuan Lei and Guiqun Liu
J. Compos. Sci. 2024, 8(5), 160; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050160 - 25 Apr 2024
Abstract
The corrosion of steel materials has become a global issue, causing significant socio-economic losses and safety concerns. Hot-dip galvanizing is currently one of the most widely used steel anti-corrosion processes. With the rapid advancement of science and technology and emerging industries, the performance
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The corrosion of steel materials has become a global issue, causing significant socio-economic losses and safety concerns. Hot-dip galvanizing is currently one of the most widely used steel anti-corrosion processes. With the rapid advancement of science and technology and emerging industries, the performance of pure galvanized products struggles to meet the demands of practical applications in various environments. Consequently, researchers have begun introducing various metals into the zinc solution to form high-performance alloy coatings. This article primarily explains the process flow of hot-dip galvanizing and the impact of metal elements such as Al, Mg, Sn, and Bi on the coating, as well as outlining the major issues currently faced by the hot-dip galvanizing process. The objective is to offer a more comprehensive introduction to those new to the field of hot-dip galvanizing and to provide theoretical insights for addressing production issues.
Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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Open AccessArticle
Simulation of the Dynamic Responses of Layered Polymer Composites under Plate Impact Using the DSGZ Model
by
Huadian Zhang, Arunachalam M. Rajendran, Manoj K. Shukla, Sasan Nouranian, Ahmed Al-Ostaz, Steven Larson and Shan Jiang
J. Compos. Sci. 2024, 8(5), 159; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8050159 - 23 Apr 2024
Abstract
This paper presents a numerical study on the dynamic response and impact mitigation capabilities of layered ceramic–polymer–metal (CPM) composites under plate impact loading, focusing on the layer sequence effect. The layered structure, comprising a ceramic for hardness and thermal resistance, a polymer for
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This paper presents a numerical study on the dynamic response and impact mitigation capabilities of layered ceramic–polymer–metal (CPM) composites under plate impact loading, focusing on the layer sequence effect. The layered structure, comprising a ceramic for hardness and thermal resistance, a polymer for energy absorption, and a metal for strength and ductility, is analyzed to evaluate its effectiveness in mitigating the impact loading. The simulations employed the VUMAT subroutine of DSGZ material models within Abaqus/Explicit to accurately represent the mechanical behavior of the polymeric materials in the composites. The VUMAT implementation incorporates the explicit time integration scheme and the implicit radial return mapping algorithm. A safe-version Newton–Raphson method is applied for numerically solving the differential equations of the plastic flow theory. Analysis of the simulation results reveals that specific layer configurations significantly influence wave propagation, leading to variations in energy absorption and stress distribution within the material. Notably, certain layer sequences, such as P-C-M and C-P-M, exhibit enhanced impact mitigation with a superior ability to dissipate and redirect the impact energy. This phenomenon is tied to the interactions between the material properties of the ceramic, polymer, and metal, emphasizing the necessity of precise material characterization and enhanced understanding of the layer sequencing effect for optimizing composite designs for impact mitigation. The integration of empirical data with simulation methods provides a comprehensive framework for optimizing composite designs in high-impact scenarios. In the general fields of materials science and impact engineering, the current research offers some guidance for practical applications, underscoring the need for detailed simulations to capture the high-strain-rate dynamic responses of multilayered composites.
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(This article belongs to the Special Issue Theoretical and Computational Investigation on Composite Materials)
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Open AccessArticle
Numerical Simulation of Transverse Crack on Composite Structure Using Cohesive Element
by
Heri Heriana, Rebecca Mae Merida Catalya Marbun, Bambang Kismono Hadi, Djarot Widagdo and Muhammad Kusni
J. Compos. Sci. 2024, 8(4), 158; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8040158 - 22 Apr 2024
Abstract
Due to their anisotropic behavior, composite structures are weak in transverse direction loading. produces transverse cracks, which for a laminated composite, may lead to delamination and total failure. The transition from transverse crack to delamination failure is important and the subject of recent
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Due to their anisotropic behavior, composite structures are weak in transverse direction loading. produces transverse cracks, which for a laminated composite, may lead to delamination and total failure. The transition from transverse crack to delamination failure is important and the subject of recent studies. In this paper, a simulation of transverse crack and its transition to delamination on cross-ply laminate was studied extensively using a cohesive element Finite Element Method (FEM). A pre-cracked [0/90] composite laminate made of bamboo was modeled using ABAQUS/CAE. The specimen was in a three-point bending configuration. Cohesive elements were inserted in the middle of the 90° layer and in the interface between the 0° and 90° layer to simulate transverse crack propagation and its transition to delamination. A load–displacement graph was extracted from the simulation and analyzed. As the loading was given to the specimen, stress occurred in the laminates, concentrating near the pre-cracked region. When the stress reached the tensile transverse strength of the bamboo, transverse crack propagation initiated, indicated by the failure of transverse cohesive elements. The crack then propagated towards the interface of the [0/90] laminates. Soon after the crack reached the interface, delamination propagated along the interface, represented by the failure of the longitudinal cohesive elements. The result of the numerical study in the form of load–displacement graph shows a consistent pattern compared with the data found in the literature. The graph showed a linear path as the load increased and the crack propagated until a point where there was a load-drop in the graph, which showed that the crack was unstable and propagated quickly before it turned into delamination between the 0o and 90° plies.
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(This article belongs to the Section Composites Modelling and Characterization)
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Open AccessArticle
Enhancing Sustainability in Construction: Investigating the Thermal Advantages of Fly Ash-Coated Expanded Polystyrene Lightweight Concrete
by
Andi Prasetiyo Wibowo, Messaoud Saidani and Morteza Khorami
J. Compos. Sci. 2024, 8(4), 157; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8040157 - 21 Apr 2024
Abstract
This study investigates a sustainable coating method for modified expanded polystyrene (MEPS) beads to improve the thermal insulation of lightweight concrete intended for wall application. The method employed in this study is based on a novel coating technique that represents a significant advancement
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This study investigates a sustainable coating method for modified expanded polystyrene (MEPS) beads to improve the thermal insulation of lightweight concrete intended for wall application. The method employed in this study is based on a novel coating technique that represents a significant advancement in modifying Expanded Polystyrene (EPS) beads for enhanced lightweight concrete. This study experimentally assessed the energy-saving capabilities of MEPS concrete in comparison to control groups of uncoated EPS beads and normal concrete by analysing early-stage temperature, thermal conductivity, specific heat capacity, heat flux, and thermal diffusivity. The thermal conductivity of MEPS concrete is approximately 40% lower than that of normal concrete, demonstrating its usefulness in enhancing insulation. The heat flux calculated for MEPS concrete is significantly reduced (approximately 35%), and it has a 20% lower specific heat capacity than ordinary concrete, indicating a reduction in energy transfer through the material and, thus, potential energy-efficiency benefits. Furthermore, the study discovered that all test objects have very low thermal diffusivity values (less than 0.5 × 10−6 m2/s), indicating a slower heat transport through the material. The sustainable coating method utilized fly ash-enhanced thermal efficiency and employed recycled materials, hence decreasing the environmental impact. MEPS concrete provides a practical option for creating sustainable and comfortable buildings through the promotion of energy-efficient wall construction. Concrete incorporating coated EPS can be a viable option for constructing walls where there is a need to balance structural integrity and adequate insulation.
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(This article belongs to the Special Issue Lightweight Composites Materials: Sustainability and Applications, Volume II)
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Open AccessArticle
Quantification of Irgafos P-168 and Degradative Profile in Samples of a Polypropylene/Polyethylene Composite Using Microwave, Ultrasound and Soxhlet Extraction Techniques
by
Joaquín Hernández-Fernández, Jaime Pérez-Mendoza and Rodrigo Ortega-Toro
J. Compos. Sci. 2024, 8(4), 156; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8040156 - 21 Apr 2024
Abstract
In polypropylene/polyethylene composite (C-PP/PE) production, stabilizing additives such as Irgafos P-168 are essential as antioxidant agents. In this study, an investigation was carried out that covers different solid–liquid extraction methods (Soxhlet, ultrasound, and microwaves); various variables were evaluated, such as temperature, extraction time,
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In polypropylene/polyethylene composite (C-PP/PE) production, stabilizing additives such as Irgafos P-168 are essential as antioxidant agents. In this study, an investigation was carried out that covers different solid–liquid extraction methods (Soxhlet, ultrasound, and microwaves); various variables were evaluated, such as temperature, extraction time, the choice of solvents, and the type of C-PP/PE used, and the gas chromatography coupled to mass spectrometry (GC-MS) technique was used to quantify the presence of Irgafos P-168 in the C-PP/PE samples. The results revealed that microwave extraction was the most effective in recovering Irgafos P-168. A recovery of 96.7% was achieved when using dichloromethane as a solvent, and 92.83% was achieved when using limonene as a solvent. The ultrasound technique recovered 91.74% using dichloromethane and 89.71% using limonene. The Soxhlet extraction method showed the lowest recovery percentages of 57.39% using dichloromethane as a solvent and 55.76% with limonene, especially when the C-PP/PE was in the form of pellets. The degradation products that obtained the highest degradation percentages were Bis (di-test-butyl phenyl) phosphate and Mono (di-test-butyl phenyl) phosphate using the microwave method with dichloromethane as a solvent and PP in film. Finally, the possible mechanisms for forming the degradation compounds of Irgafos P-168 were postulated.
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(This article belongs to the Special Issue Progress in Polymer Composites, Volume III)
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Open AccessReview
A Review on the Recent Trends in Forming Composite Joints Using Spot Welding Variants
by
Aravinthan Arumugam and Alokesh Pramanik
J. Compos. Sci. 2024, 8(4), 155; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8040155 - 19 Apr 2024
Abstract
Traditional resistance spot welding (RSW) has been unsuccessful in forming quality composite joints between steel– or aluminum–polymer-based composites. This has led to the development of spot welding variants such as friction stir spot welding (FFSW), ultrasonic spot welding (USW), and laser spot welding
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Traditional resistance spot welding (RSW) has been unsuccessful in forming quality composite joints between steel– or aluminum–polymer-based composites. This has led to the development of spot welding variants such as friction stir spot welding (FFSW), ultrasonic spot welding (USW), and laser spot welding (LSW). The paper reviewed the differences in the bonding mechanisms, spot weld characteristics, and challenges involved in using these spot welding variants. Variants of RSW use series electrode arrangement, co-axial electrodes, metallic inserts, interlayers, or external energy to produce composite joints. FFSW and USW use nanoparticles, interlayers, or energy directors to create composite spot welds. Mechanical interlocking is the common composite joint mechanism for all variants. Each spot welding variant has different sets of weld parameters and distinct spot weld morphologies. FFSW is the most expensive variant but is commonly used for composite spot weld joints. USW has a shorter welding cycle compared to RSW and FFSW but can only be used for small components. LSW is faster than the other variants, but limited work was found on its use in composite spot weld joining. The use of interlayers in FFSW and USW to form composite joints is a potential research area recommended in this review.
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(This article belongs to the Special Issue Metal Composites, Volume II)
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Hydrogel Composites for Multifunctional Biomedical Applications
by
Hossein Omidian, Arnavaz Akhzarmehr and Sumana Dey Chowdhury
J. Compos. Sci. 2024, 8(4), 154; https://0-doi-org.brum.beds.ac.uk/10.3390/jcs8040154 - 19 Apr 2024
Abstract
Hydrogel composites are pivotal in biomedical research, showing promise across various applications. This review aims to thoroughly examine their significance and versatile roles in regenerative medicine, tissue engineering, and drug delivery systems. Key areas of investigation include integrating growth factor delivery systems, overcoming
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Hydrogel composites are pivotal in biomedical research, showing promise across various applications. This review aims to thoroughly examine their significance and versatile roles in regenerative medicine, tissue engineering, and drug delivery systems. Key areas of investigation include integrating growth factor delivery systems, overcoming structural limitations in tissue engineering, exploring innovations in clinical applications, and addressing challenges in achieving bioactivity and biomechanical compatibility. Furthermore, the review will discuss controlled release mechanisms for drug delivery, advancements in biocompatibility and mechanical stability, recent progress in tissue regeneration and wound healing, and future prospects such as smart hydrogels, personalized treatments, and integration with wearable technology. Ultimately, the goal is to provide a comprehensive understanding of how hydrogel composites impact biomedical research and clinical practice.
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(This article belongs to the Special Issue Hydrogel and Biomaterials)
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